ME- 436- E MECHATRONICS

ME- 436- E MECHATRONICS

Sessional : 50 Marks
Theory : 100 Marks

Unit I Introduction and Basics: What is Mechatronics?; A Measurement System with its constituent elements; Open and Closed Loop Systems; Sequential Controllers; Micro-processor Based Controllers; The Mechatronic Approach.

Unit II Hardware of Measurement Systems; A review of Displacement, Position Velocity, Motion, Force, Fluid Pressure, Liquid Flow, Liquid Level, Temperature, Light Sensors / alongwith Performance Terminology; Selection of Sensors; Input Data by Switches; Signal Conditioning; Brief Review of Operational Amplifier; Protection; Fitering; Wheat Stone Bridge; Digital Signals; Multiplexers; Data Acqusition; Digital Signal Processing; Pulse Modulation; Data Presentation Systems – Displays; Data Presentation Elements; Magnetic Recording; Data Acquisition Systems; Testing & Calibration; Problems.

Unit III Pneumatic, Hydraulic, Mechanical and Electrical Actuation Systems: Pneumatic and Hydraulic Systems; Directional Control Valves; Valve Symbols; Pressure Control Valves; Cylinder Sequencing; Process Control Valves; Rotary Actuators; Mechanical Systems – Types of Motion, Kinematic Chains, Cams, Gear Trains, Ratchet & Pawl, Belt & Chain Drives, Bearings, Mechanical Aspect of Motor Selection; Electrical Systems; Mechanical & Solid State Switches; Solenoids; D.C. & A.C. Motors; Stepper Motors; Problems.

Unit IV System Modeling and Performance: Engg. Systems; Rotational – Translational Systems; Electro-mechanical Systems; Hydraulic – Mechanical Systems; A review of modeling of First and Second Order Systems and Performance Measures; Transfer Functions for first order System, Second Order System, Systems in series & Systems with Feedback Loops; Frequency Response of First Order and Second Order Systems; Bode Plots: Performance Specifications: Stability; Problems.

Unit V Closed Loop Controllers: Continuous and Discrete Processes – Lag, Steady State Error; Control Modes; Two- step Mode; Proportional Mode – Electronic Proportional Controllers; Derivative Control – Proportional plus Derivative Control; Integral Control – Proportional plus Integral Control; PID Controller – Operational Amplifier PID Circuits; Digital Controllers – Implementing Control Modes; Control System Performance; Controller Tuning – Process Reaction Method & Ultimate Cycle Method; Velocity Control; Adaptative Control; Problems.

Unit VI Digital Logic and Programmable Logic Controllers : A Review of Number Systems & Logic Gates; Boolean Algebra; Kanaugh Maps; Sequential Logic; Basic Structure of Programmable Logic Controllers; Input/ Output Processing; Programming; Timers, Internal Relays and Counters; Master & Jump Controls; Data Handling; Analogue Input/ Output; Selection of a PLC; Problems.

Unit VII Microprocessors and Input/Output Systems: Control; Microcomputer Structure; Micro- controllers; Applications; Programming Languages; Instruction Sets; Assembly Language Programs; Subroutines; Why C Language ? A review of Program Structure, Branches, Loops, Arrays, Pointer; Examples of Programs; Interfacing; Input/ Output; Interface Requirements; Peripheral Interface Adaptors; Serial Communication Interface; Examples of Interfacing; Problems.

Unit VIII Design and Mechatronics: Design Process; Traditional and Mechantronics Design; Possible Mechatronics design solutions for Timed Switch, Wind Screen Wiper Motion, Bath Room Scale, A Pick & Place Robot, Automatic Camera, Engine Management System & Bar Code Recorder.

Text Books :

1. Mechatronics by W. Bolton, Published by Addition Wesley.

  1. Mechatronics System Design – Devdas Shetty and Richard A. Kolx Brooks/ Cole 1997.

Reference Books :

  1. Introduction to Mechatronics and Measuring System : david G. Alciation and Michael B. Hist and Tata McGraw Hill
  2. Mechtronics – Sensing to Implementation – C.R.Venkataraman, Sapna

Note : In the semester examination, the examiner will set eight questions, at least one question from each unit. The students will be required to attempt only 5 questions.

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